Earlier than I get began, right here’s a pair coupon codes that can assist you out. Save 15% on router bits at https://bitsbits.com/ with the code JAYBATES15. Right here’s an inventory of the bits I used on this undertaking:
– 3/16″ spherical over – Half #W-2000
– 1/4″ compression – Half #425-CM250
– 3/8″ rabbet – Half #1900
Save $150 on the Pantorouter with code JAY.
On this article I’ll stroll you thru my ash jewellery cupboard construct. However first I need to point out that this cupboard is definitely model 2. The first version was built by my wife and me back in September of 2016. It was made with pine and pocket holes. We ended up leaving it in our final residence once we moved as neither of us needed to threat tearing up the paint as we eliminated it from the wall. We determined to make model two of this construct a bit of nicer with figured ash lumber and thru mortise and tenon as the primary joinery technique. We additionally needed so as to add a pair dovetailed drawers and a mirror. Aside from that the scale are very near the unique.
As with all of my initiatives, first up was lumber choice. You’ll discover another person with me on this construct. No, he’s not a clone this time. Meet Thomas, the half time apprentice. He’s received no woodworking background however he’s a fast learner and could be very inquisitive about woodworking. Up to now he’s picked up every little thing in a short time.
This was his first time serving to with a construct within the store so earlier than we reduce something we spent a couple of hours going over the instruments, what to do and to not do and why, the most important risks at every station, and total store security. This was good for me in addition to it forces me to consider stuff that comes computerized now. It was an amazing refresher. We began really working with the instruments at the miter saw station breaking a few of the 8/4 inventory all the way down to extra simply managed lengths.
Sadly we couldn’t break down the entire items. We did have to depart one board lengthy as we began resawing the entire inventory to 4/4.
In the course of the tough milling stage we spent period of time on the reducing format and find out how to decide the very best reducing order.
Somewhat forwards and backwards between the bandsaw and jointer….
Adopted by the primary planing. Having somebody catch boards on the planer is nice! The whole lot will get planed as soon as.
We broke the milling stage up over the weekend in order that the boards may transfer and launch any inner stresses which may have been awoken through the first milling. It’s greatest to interrupt the milling course of up into a number of days in order that any motion that does occur will be milled out because the items method their remaining measurement. Remaining dimensions are established on the desk noticed and miter noticed.
All the joinery will probably be reduce on the Pantorouter. We will probably be utilizing cease blocks to reference all of our repeat cuts however for demonstration sake we laid out the entire mortises onto the case sides.
On useful function of the Pantorouter is it’s tilting desk. The lets you reduce mortises onto the face of a board whereas it’s clamped securely to the desk. Simply don’t overlook to make use of a backer board if they’re via mortises.
After a pair demonstration cuts I let Thomas get a really feel for the machine to chop the remainder of the mortises.
The tenons are nearly at all times second on this machine. That’s since you dial of their thickness to the mortise. The mortise has a hard and fast width as a result of measurement router bit used.
All three horizontal case items get a pair of integral tenons reduce on every finish. The quick vertical divider between the drawers additionally will get a pair of tenons on every finish.
Discover earlier I unhappy that the tenons are nearly at all times reduce second on this machine. That’s as a result of generally I overlook a couple of specific mortise and have to change again after the very fact. That’s what occurred right here. I forgot in regards to the inside mortises on the 2 decrease horizontal items. Oh effectively, fast and straightforward to change again.
With the entire twin mortise and tenon joints reduce the template holder is converted to a single centered mortise and tenon. For the center again piece.
As soon as a profitable dry meeting is achieved the case is separated after which glued along with conceal glue. I went with conceal glue for 2 causes. It acts as a lubricant and has an extended open meeting time than most glues. Each of these traits are nice when coping with a case glue up that has 18 mortise and tenon joints.
Subsequent up is the door. The items we initially reduce for the doorways ended up bowing an excessive amount of to make use of. So we needed to reduce extra items and take a unique technique for the milling course of. As a substitute of resawing the 8/4 inventory to 4/4 we made a pair items 5/4 on the bandsaw. This offered a bit of additional inventory to joint and aircraft and hopefully end in a extra secure part of lumber. Ultimately it labored out.
The Pantorouter was already setup for a 1-3/4” extensive mortise and tenon joint so we went forward with it for the door joinery.
Extra conceal glue for the meeting.
Now the drawers. I saved essentially the most constant and figured part of leftover materials for the drawers ensuring to take care of a steady grain between the drawer fronts.
Dovetails is the joinery of selection for the drawers. It’s sooooo quick and straightforward to batch out a ton of drawers with this machine…assuming you setup the templates and desk fence completely. Luckilly that can also be very easy to do. First, use spacer blocks on the template holder to verify the spacing is symmetrical. Then set the fence the very best you’ll be able to in order that the fabric is centered on the middle template. Make the middle dovetail reduce on a take a look at piece of the identical width because the undertaking materials and measure the scale of every aspect. From right here a dial indicator can be utilized to make a exact adjustment on the fence and one other take a look at reduce will be made. On the second take a look at reduce I had a left measurement of .487” and a proper measurement of .484”. Three thousandths of an inch off of heart is OK with me. It’s straightforward to get caught up on chasing perfection right here by tweaking the fence time and again however the actuality is that you simply’re doubtless going to at all times get not less than three thousandths of an inch error in both the fence deflecting a tiny quantity from the fabric or the clamps shifting the board a tiny quantity.
With the fence dialed in the entire tail boards will be reduce.
Then the identical take a look at board is used to dial within the peak of the template holder. If the take a look at reduce produces too free of a joint the template holder must be raised up. In my case I needed to make three changes to get an ideal match. That is the take a look at pin board and one of many tail boards. Perfection. The cool factor about this setup is that when it’s dialed in you’ll be able to batch out a thousand items if essential. And it’s actually fast!
The finished stack of drawer parts.
And a dry meeting of the drawers.
For a pull I selected to easily drill a gap. There received’t be sufficient room within the case for a pull that stands out of the drawer so a easy gap will do the trick.
The opening is rounded over on the router desk. For this I’m utilizing an Astra coated 3/16” roundover bit from Bits&Bits. I’m additionally doing a little promoting work with them so for those who use the code JAYBATES15 at checkout on their web site you’ll save 15% in your order. High quality bits and worth.
Earlier than gluing the drawers a 1/4” spiral bit is used to chop a stopped dado on the tail boards and an everyday dado on the pin boards. This will probably be for the underside panel.
Lastly meeting can start on the drawers. Disguise glue was used as soon as once more.
My now the door glue up is dry and the mirror rabbet will be reduce. For that it’s again to the router desk with a rabbeting bit. To eradicate tearout I made a extremely shallow climb reduce first. Adopted by the common full depth reduce. With a big piece like this door it’s straightforward to get maintain on the door and have full management for a shallow climb reduce.
The door hinges I selected had been junk. I actually didn’t like how sloppy they had been. Fortunately, placing 4 of them on the door eradicated any slop. I went with floor mount hinges merely for ease of set up.
As quickly because the door is mounted with the hinges the hinges and door are eliminated. Only a fast take a look at match is all that’s wanted to confirm the position and that every little thing works. Now the radiused corners of the rabbet will be chiseled sq. to just accept the mirror.
I needed so as to add a bit of contact of curiosity to the entrance of the door. To take action I selected so as to add two black dowels (double black linen phenolic). These dowels had been glued in place deep sufficient to pin the mortise after which reduce with a flush trim noticed.
Now the drawers had been dry so I switched again to them. Alternating passes on the belt sander made fast work of cleansing up all of the joints and becoming the drawer to the opening.
The easiest way to hold a cupboard is with a French cleat. Lower two boards with an identical beveled face. Mount one to the wall as a hook and mount the opposite to the cupboard as a hook. When the cupboard is slid over the wall cleat it would seize the wall cleat and grasp. This technique is one million occasions simpler than making an attempt to carry a cupboard in opposition to the wall and safe it with screws.
And right here you’ll be able to see me mounting the cupboard French cleat backwards. I used to be placing an excessive amount of effort into explaining what and the way a French cleat works to Thomas that I by no means checked to see if I had it the proper means. I simply mounted it with out considering. We ended up reducing this off later and remounted it. It was an ideal lesson in downside fixing.
The mirror will probably be held into the rabbet with stable cleats that span the width of the door. Simply 1” x 3/4” strips with rounded ends.
As a result of these will probably be seen the drill press was used for drilling the screw countersink. Any variation in screw placement will probably be apparent and the drill press with a fence offers nice consistency.
Lastly end prep can start. All the via tenons are reduce flush with a smoothing aircraft.
Your complete remainder of the undertaking, minus the already match drawers, get sanded as much as 180 grit.
For a end I went with my go-to spray setup. Sealcoat shellac. About 5 coats of it. It was a stupendous day to spray.
After letting the shellac remedy for a number of hours we began ending the end. A pure shellac end is just too shiny for me. The answer us to make use of an artificial pad to calmly scuff the floor and boring the end utterly. Blow off any floor mud and add a coat of paste wax. Buff out the wax to your required sheen. We had been in a position to get a stupendous and consistant semigloss end.
As a result of this cupboard will reside on a brief wall in my closet with little or no mild and no angles to see the aspect I figured it will be greatest to mount it to the store wall for footage and the video outro. After a couple of cup hooks and a door deal with the undertaking is full! My spouse and I actually like the way it turned out. Aside from the again aspect of the mirror. I’m undoubtedly going to cowl it in black velvet after this entire coronavirus scenario performs out. So what do you consider the construct?