A few yr in the past, I made a few serving boards from some sawmill scraps that had been in my firewood pile. This yr I wished to make a bunch extra for presents and to modify issues up, I made a decision the main target of this video must be on the batching course of vs the prototyping course of that we went via final time. This video was impressed by a viewer who requested how lengthy every board would take to make so I’ll be monitoring the time spent at every step and dividing the whole time by the variety of completed boards.
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I raided the firewood rack for a wheel barrow stuffed with respectable items for this batch of boards. One of many racks was getting in direction of the underside and I discovered a bunch of the walnut offcuts from my first chainsaw mill video – a video I did in the summertime of 2014. At this level proper off the rack they don’t appear like a lot however they’ve potential.
Since these had been simply sitting on the rack, they’re nonetheless too moist to make use of on this venture in order that they’ll want to take a seat to dry for a bit. To make that drying course of faster, I’ll run via and tough mill every bit. They’ll be flattened on the jointer and run via the planer to take away the vast majority of the waste. Many of those are tapered or have a variable thickness. This milling course of makes them a uniform thickness.
I stacked the boards with stickers on my outfeed desk and left them there for about 3 weeks.
I checked them with my moisture meter earlier than getting began they usually had been studying beneath 8% which is true the place they have to be and is an enormous drop from about 16% once I introduced them in. I unfold them out and crammed any defects with epoxy the day earlier than I used to be planning to begin on the batch of boards.
To get began, step one is similar as earlier than: the boards are run over the jointer to convey them again into flat after which run although the planer. You could possibly take these all to the identical thickness however I opted to go away them at variable thicknesses. I simply stopped planing when the board was all cleaned up. A lot of the boards ended up round 3/4″ thick, some dropped nearer to 1/2″, and some had been nearer to 1″ thick.
Subsequent every board will get cross reduce to take away any checking and simply clear up the ends. I actually just like the variable odd angles on the ends from once I broke these down into firewood. To protect that, I used a felling wedge as a shim to angle every reduce to match no matter angle was beforehand reduce onto the ends of every board.
Subsequent a bevel is reduce on the ends to behave as a deal with for selecting the boards up off the desk. The blade is tipped to twenty levels and a tall auxiliary fence is positioned 3/8″ away from the blade. Operating the boards vertically cuts a 70 diploma bevel.
At this level all of the slicing is finished and it’s simply end prep and ending from right here. I begin by sanding the faces of the boards to 120 grit.
Subsequent I’ll tackle any stay edges that want work. Many had their bark fall off already however the walnut boards had been nonetheless connected. On any board the place the bark felt firmly affixed to the wooden, I simply eliminated the furrowed outer bark and left the patterned internal bark. I used a draw knife to strip away the waste after which used a sander to mix and clean the sting.
The final little bit of floor prep is to sand the boards to 180 grit and break all the perimeters by hand. At this step I’m paying specific consideration to verify the boards really feel clean and that there aren’t any sharp edges or sides.
One final fast element earlier than end is to signal and date all of the boards.
Time for end! I’m giving these boards one heavy coat of Salad Bowl End.
Many of those boards had some fairly unbelievable determine. The birch as an example was loopy curly.
After the end cures, I’ll give every board a coat of wax. This can assist even out the sheen of the boards and because it’s being buffed on, it can additionally clean out any roughness within the end.
After tallying up on a regular basis spent on the boards, I ended up with a per unit labor price of just about 17 min.
Moisture Meter: http://amzn.to/2BvCGVo
Desk Noticed: http://amzn.to/2hXj5AC
Board Wax: https://socalwoodshop.com/product/socal-woodshop-board-wax-4oz-pre-order/